pcb manufacturing flow chart
December 27 , 2021
1. Cutting
Process: large sheet → cutting board according to MI requirements → edging → unloading
2. Drilling
Process: stacked board pin → upper board → drilling → lower board → inspection
3. sink copper
Process: rough grinding → hanging board → automatic copper sinking line → lower board → dip 1% dilute H2SO4 → thickened copper
4. graphics transfer
Process: (blue oil process): grinding plate→printing the first side→drying→printing the second side→drying→explosion→printing→inspection; (dry film process): lamination→standstill→alignment→exposure →Standing→Printing→Inspection
5. graphic plating
Board → degreasing → washing twice → micro-etching → washing → pickling → copper plating → washing → pickling → tin plating → washing → lower board
6. remove the film
Process: release board → pass machine
7. etching
Process: Use chemical reaction to corrode the copper layer of non-circuit parts.
8. green oil
Process: grinding plate→printing photosensitive green oil→curium plate→exposure→exposure; grinding plate→printing the first side→drying plate→printing the second side→drying plate
9. characters
Process: After the green oil finishes → cool and stand → adjust the screen → print characters → rear curium
10. gold-plated fingers
Process: upper plate → degreasing → washing twice → micro-etching → washing twice → pickling → copper plating → washing → nickel plating → washing → gold plating
11. tin plate
Process: micro-erosion → air drying → preheating → rosin coating → solder coating → hot air leveling → air cooling → washing and air drying
12. Forming
Process: die stamping or CNC gong machine gong to produce the shape required by the customer. Organic gong, beer board, hand gong, hand cutting
13. Test
Process: upper mold → release board → test → qualified → FQC visual inspection → unqualified → repair → return test → OK → REJ → scrap
14. Final inspection
Process: Incoming material → view information → visual inspection → qualified → FQA spot check → qualified → packaging → unqualified → processing → inspection OK
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